Three main factors of bearing fracture and cracking
Author: hongyuanTime:
1.Forced fracture
The most common reason is rough handling (percussion) during bearing installation or disassembly. Direct impact of hammer and chisel on the bearing ring may cause small cracks, and when the bearing is put into use, the fragments of the ring will break.
Large spherical roller bearings with cracked inner rings. Stop during operation, take out a roller to check the bearing raceway (lower row). The roller is then “hammered” back into place, causing part of the inner ring flange to break. The impact was transmitted through a roller in the other row, and part of the outer flange also broke. In the meantime, the seal has broken.
Interference fit Too much interference fit on the conical seat or sleeve is another cause of inner ring cracking. Tensile stress (hoop stress), as a result of surplus, produces the inner ring, produces cracks when the bearing is put into operation. (Martensitic hardening rings are more sensitive to this than bainite). The same result can occur when the bearing is heated and then installed on the shaft to create the wrong (oversized) tolerance.
Forced fracture occurs when the stress concentration caused by local overload or overstress exceeds the tensile strength of the material
2.Fatigue fracture
Start when bending exceeds fatigue strength. The cracks begin and then propagate. Eventually the entire ring or retainer breaks.
This usually occurs when the outer ring is not supported in a bearing chamber, so the outer ring has a certain degree of tolerance, or the outer ring has a point of stress concentration.
3.Heat the fracture
The sliding of two surfaces creates heat of friction. If the sliding speed is high, thermal development causes cracks, which are generally at right angles to the sliding direction.
A typical example is a rotating inner ring fitted with a loosely fitted shaft and subjected to axial loads. Due to creep, the side of the bearing will produce sliding motion against the base shoulder (or final gasket) on the shaft. Friction can generate (a lot of) heat, causing the ring to smudge and eventually crack.
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